Screening jobs for physical and psychological risk factors is very proactive, and should involve one or more of the following:
Walk-through observational surveys of the work facilities to detect obvious risk factors
Interviews with workers and supervisors to obtain the above information and other data
not apparent in walk-through observations, such as time and workload pressures, length
of rest breaks, etc.
Checklists for scoring job features against a list of risk factors
A great deal of research has been conducted to identify workplace factors
that contribute to the development of musculoskeletal disorders. NIOSH has recently summarized the epidemiological studies that show a relationship between specific work activities and the development of
musculoskeletal disorders.
According to the scientific literature, the following are recognized as important risk
factors for musculoskeletal disorders, especially when occurring at high levels and in
combination.
Physical risk factors include:
Awkward postures
Forceful exertions
Repetitive motions
Duration of exposure
Frequency of exposure
Contact stresses
Vibration
Other conditions
Let's take a closer look at each of these risk factors.
Physical Risk factors
Awkward postures
Body postures determine which joints and muscles are used in an activity and the
amount of force or stresses that are generated or tolerated. For example, more stress is
placed on the spinal discs when lifting, lowering, or handling objects with the back
bent or twisted, compared with when the back is straight. Manipulative or other tasks
requiring repeated or sustained bending or twisting of the wrists, knees, hips, or
shoulders also impose increased stresses on these joints. Activities requiring frequent or
prolonged work over shoulder height can be particularly stressful.
Forceful exertions (including lifting, pushing, and pulling)
Tasks that require forceful exertions place higher loads on the muscles, tendons,
ligaments, and joints. Increasing force means increasing body demands such as greater
muscle exertion along with other physiological changes necessary to sustain an
increased effort. Prolonged or recurrent experiences of this type can give rise to not
only feelings of fatigue but may also lead to musculoskeletal problems when there is
inadequate time for rest or recovery. Force requirements may increase with:
increased weight of a load handled or lifted,
increased bulkiness of the load handled or lifted,
use of an awkward posture,
the speeding up of movements,
increased slipperiness of the objects handled (requiring increased grip force),
the presence of vibration (e.g., localized vibration from power handtools leads to use
of an increased grip force),
use of the index finger and thumb to forcefully grip an object (i.e., a pinch grip
compared with gripping the object with your whole hand), and
use of small or narrow tool handles that lessen grip capacity.
Repetitive motions
If motions are repeated frequently (e.g., every few seconds) and for prolonged periods
such as an 8-hour shift, fatigue and muscle-tendon strain can accumulate. Tendons and
muscles can often recover from the effects of stretching or forceful exertions if
sufficient time is allotted between exertions. Effects of repetitive motions from
performing the same work activities are increased when awkward postures and forceful
exertions are involved. Repetitive actions as a risk factor can also depend on the body
area and specific act being performed.
Duration
Duration refers to the amount of time a person is continually exposed to a risk factor.
Job tasks that require use of the same muscles or motions for long durations increase
the likelihood of both localized and general fatigue. In general, the longer the period of
continuous work (e.g., tasks requiring sustained muscle contraction), the longer the
recovery or rest time required.
Frequency
Frequency refers to how many times a person repeats a given exertion within a given period of time. Of course, the more often the exertion is repeated, the greater the speed of movement of the body part being exerted. Also, recovery time decreases the more frequently an exertion is completed. And, as with duration, this increases the likelihood of both localized and general fatigue.
Contact stresses
Repeated or continuous Contact with hard or sharp objects such as non-rounded desk
edges or unpadded, narrow tool handles may create pressure over one area of the body
(e.g., the forearm or sides of the fingers) that can inhibit nerve function and blood
flow.
Vibration
Exposure to local vibration occurs when a specific part of the body comes in Contact
with a vibrating object, such as a power handtool. Exposure to whole-body vibration
can occur while standing or sitting in vibrating environments or objects, such as when
operating heavy-duty vehicles or large machinery.
Other conditions
Workplace conditions that can influence the presence and magnitude of the risk factors
for MSDs can include
cold temperatures,
insufficient pauses and rest breaks for recovery,
machine paced work, and
unfamiliar or unaccustomed work.
Psychological Risk Factors
In addition to the above conditions, other aspects of work may not only contribute to physical stress but psychological stress as well. As long as we believe we have adequate control over all aspects of our job, we may experience normal stress. However, if we believe we have little control over job demands, we may suffer from distress with accompanying ill health and possible irrational behaviors. Under distress, the probability of an accident increases greatly.
Research is examining work factors such as performance monitoring, incentive pay systems, and unreasonable management production demands to determine whether these factors have a negative effect on the musculoskeletal system. Another related area of research is to determine which personal, work, or societal factors contribute to acute musculoskeletal disorders developing into chronic or disabling problems.
Using a checklist
The checklist is a formal and orderly procedure for screening jobs. Numerous versions of checklists exist in ergonomics manuals. When checklist data are gathered by persons familiar with the job, task, or processes involved, the quality of the data is generally better. This checklist illustrates three processes:
Assessment - identify to determine if something is present.
Analysis - take it apart to determine what it looks like, how it works.
Evaluation - judge it against the best.
This checklist first assesses for risk factors by asking if something is present. You merely place a check in the appropriate box.
Using the checklist below, identify the general risk factors associated with the job you currently perform. Summarize your findings in the window below the checklist.
General Ergonomic Risk Analysis Checklist*
Manual Material Handling
Is there lifting of loads, tools, or parts?
Is there lowering of tools, loads, or parts?
Is there overhead reaching for tools, loads, or parts?
Is there bending at the waist to handle tools, loads, or parts?
Is there twisting at the waist to handle tools, loads, or parts?
Physical Energy Demands
Do tools and parts weigh more than 10 lb?
Is reaching greater than 20 in.?
Is bending, stooping, or squatting a primary task activity?
Is lifting or lowering loads a primary task activity?
Is walking or carrying loads a primary task activity?
Is stair or ladder climbing with loads a primary task activity?
Is pushing or pulling loads a primary task activity?
Is reaching overhead a primary task activity?
Do any of the above tasks require five or more complete work cycles
to be done within a minute?
Do workers complain that rest breaks and fatigue allowances are insufficient?
Other Musculoskeletal Demands
Do manual jobs require frequent, repetitive motions?
Do work postures require frequent bending of the neck, shoulder, elbow, wrist, or finger joints?
For seated work, do reaches for tools and materials exceed 15 in. from
the worker's position?
Is the worker unable to change his or her position often?
Does the work involve forceful, quick, or sudden motions?
Does the work involve shock or rapid buildup of forces?
Is finger-pinch gripping used?
Do job postures involve sustained muscle contraction of any limb?
Computer Workstation
Do operators use computer workstations for more than 4 hours a day?
Are there complaints of discomfort from those working at these stations?
Is the chair or desk nonadjustable?
Is the display monitor, keyboard, or document holder nonadjustable?
Does lighting cause glare or make the monitor screen hard to read?
Is the room temperature too hot or too cold?
Is there irritating vibration or noise?
Environment
Is the temperature too hot or too cold?
Are the worker's hands exposed to temperatures less than 70 degrees
Fahrenheit?
Is the workplace poorly lit?
Is there glare?
Is there excessive noise that is annoying, distracting, or producing
hearing loss?
Is there upper extremity or whole body vibration?
Is air circulation too high or too low?
General Workplace
Are walkways uneven, slippery, or obstructed?
Is housekeeping poor?
Is there inadequate clearance or accessibility for performing tasks?
Are stairs cluttered or lacking railings?
Is proper footwear worn?
Tools
Is the handle too small or too large?
Does the handle shape cause the operator to bend the wrist in order
to use the tool?
Is the tool hard to access?
Does the tool weigh more than 9 lb?
Does the tool vibrate excessively?
Does the tool cause excessive kickback to the operator?
Does the tool become too hot or too cold?
Gloves
Do the gloves require the worker to use more force when performing
job tasks?
Do the gloves provide inadequate protection?
Do the gloves present a hazard of catch points on the tool or in the workplace?
Administration
Is there little worker control over the work process?
Is the task highly repetitive and monotonous?
Does the job involve critical tasks with high accountability and little or no tolerance for error?
Are work hours and breaks poorly organized?
*Adapted from The University of Utah Research Foundation ;Checklist for General Ergonomic Risk Analysis; available from ERGOWEB.
Source: OSHA
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Disclaimer: This material is for training purposes only. Its purpose is to inform employers of best practices in occupational safety and health and general OSHA compliance requirements. This material is not, in any way, a substitute for any provision of the Occupational Safety and Health Act of 1970 or any standards issued by OSHA.